Hydraulic Waste Disposal: What Is It and How Is It Done?
Nov 6
5 min read
0
5
Hydraulic hoses are essential components in industries such as construction, agriculture, manufacturing, and logistics. They enable machinery to operate by transferring pressurised fluids safely and efficiently. However, like all mechanical components, hydraulic hoses have a limited lifespan and must be replaced once worn or damaged.
But what happens to those old hoses once they are removed? This article explores the importance of responsible hydraulic hose disposal and highlights how sustainable waste management helps protect both the environment and business operations.
Understanding Hydraulic Hoses
Hydraulic hoses carry high-pressure fluid that powers machinery. Despite being manufactured from durable materials like rubber, thermoplastics and reinforced steel, hydraulic hoses can deteriorate due to:
Continuous pressure cycles
External factors like abrasion, kinking, twisting through improper installation & design
Weather effects like UV (sunlight exposure
Extreme temperatures
Abrasion and movement
Incompatible fluids
Chemical exposure
Failure to replace hoses at the right time can lead to costly downtime, environmental contamination and safety risks. Machinery downtime alone can cost companies up to £5,121 per hour in lost productivity, making timely replacement essential.
Source: https://www.rs-industria.com/knowledge-hub/how-much-is-manufacturing-downtime-costing-you
What Happens to Replaced Hydraulic Hoses?
Disposing of used hydraulic hoses requires careful handling to prevent environmental harm. The disposal process typically includes:
1. Inspection and Safe Material Handling
When hoses are removed, technicians inspect any reusable-style fittings or adaptors that are specifically designed for multiple uses. Crimped fittings on the hydraulic hose assembly, however, are not reused due to safety and performance standards. Components are then segregated to ensure materials can enter appropriate recycling or disposal streams.
2. Safe Contamination Removal
Used hoses often contain residual hydraulic oil, which is hazardous if released into the environment. Proper containment and disposal procedures must be followed in line with environmental regulations.
3. Handling Used PPE and Absorbent Materials
During the hose replacement process, items such as gloves, rags, spill pads and absorbent granules may become contaminated with hydraulic oil. These materials are collected and disposed of in accordance with environmental regulations governing hazardous and oil-contaminated waste. They must not be discarded in general waste streams to prevent soil and water contamination.
4. Recycling and Waste Diversion
Some hydraulic hose repair services do not follow this step. They either leave contaminated waste on-site or dispose of it improperly in general waste. In such cases, it the hydraulic waste is likely to reach landfills. This can be concerning for customers who want to ensure their environmental impact is minimised. The appropriate approach to address this is through correct waste disposal procedures.
What is the Proper Method for Disposing of Hydraulic Hoses And Waste?
The BFPA has published guidelines on Disposal and Handling of Waste Hydraulic Oil, Hoses, and Associated Waste.Â
Lister Fluid Power are committed to responsible practices and strictly adhere to these guidelines. We examine and handle the waste completely free of charge, unlike most mobile hose replacement service providers. So, our customers can be confident that their waste is being handled in a safe and eco-friendly manner and it won't cost them a dime.
However, that's not the final step. When the waste returns to our site, we store it in separate bins, distinct from general waste. We have collaborated with a reliable waste management company that assists us across the entire waste value chain. They transform waste into resources, local and sustainable energy sources, or secondary raw materials through recycling, providing circular solutions for water and waste.
Our Commitment to Sustainable Practices
Lister Fluid Power is committed to reducing our environmental footprint. Gates, one of the brands we use, prioritises sustainability. As a leading hydraulic hose manufacturer, Gates reports that over 20 of its sites divert 100% of rubber waste, with increasing targets for remanufacturing and reuse.
When we replace hydraulic hoses for our clients, we collect the discarded hoses rather than leaving contaminated waste on-site. This process adheres to the BFPA/P115 guidelines for the proper handling of waste hydraulic oil, hoses, and associated materials.
In 2024 there was a ~99.1% R coded route for all wate collect from all our sites.
The Importance of Proper Disposal
Proper disposal of hydraulic hoses is essential for protecting the environment. Contaminated hoses can leak hazardous fluids into the ground and waterways, posing risks to wildlife and public health. Studies show that improper waste disposal contributes to approximately 1.7 million cases of water pollution annually. By employing best waste management practices, we help ensure a cleaner and safer environment for everyone.
Benefits of Sustainable Waste Management
Environmental Protection: Diverting waste from landfills and recycling materials reduces pollution levels. It helps to conserve precious natural resources, which are shrinking at alarming rates.
Cost Savings: Sustainable practices can save money over time. By recycling materials, businesses can mitigate the high costs of acquiring new raw materials.
Enhanced Reputation: Companies that engage in sustainability often gain better reputations. According to a recent survey, around 66% of consumers are willing to spend more on brands that demonstrate a commitment to sustainability.
Compliance with Regulations: Following proper disposal processes ensures adherence to environmental regulations, reducing the risk of fines and other legal implications.
The Role of Customers in Sustainable Practices
Customers are integral to promoting sustainability in the hydraulic industry. When selecting a hydraulic hose replacement service, customers can take several steps to support sustainable waste management:
Inquire About Waste Management Policies: Ask potential service providers about their waste management practices. It’s important to ensure they comply with guidelines related to hydraulic hoses and waste disposal.
Choose Quality Products: Opting for high-quality hydraulic hoses designed for durability can decrease replacement frequency. For instance, a high-quality hose might last 30% longer than a standard hose, resulting in less waste over time.
Participate in Recycling Programs: Some firms provide recycling programs for old hydraulic hoses. Engaging in these programs helps to ensure responsible waste management.
Moving Towards a Sustainable Future
Replacing hydraulic hoses is vital for keeping machinery running smoothly, but it also comes with an environmental responsibility. By understanding how replaced hoses are handled and recognizing the significance of proper disposal, we can contribute to a sustainable future.
Our commitment to sustainable practices, supported by our partnership with Gates, allows us to play an active role in protecting the environment. By prioritizing recycling and responsible waste management, we comply with regulations and support the health of our planet.
As we advance, let's be mindful of our choices and their environmental impact. Together, we can promote sustainability in the hydraulic industry and beyond.
